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Latest technology 3: Gravity Die Casting

Direct Casting

Gravity Die Casting

1. Features of Gravity Die Casting

Compared with sand casting and other methods, since the dimensional accuracy is excellent, products can be produced with less finishing allowance, a smoother casting surface, fine grain size with less pin holes due to the faster cooling rate, which achieves excellent mechanical properties at lower costs.

2. Thin Wall Thickness Compatibility

We handle 32 types of parts for automobiles, medical instruments, etc.
Materials: 2A, 2B, 4A, 4B, 4C, 8A; Total: 20t/month

作図

Casting Machine Specifications

Machine No. 1 (Tilting Type)

Headquarters / Saitama Factory

Internal dimensions: L700 x W400 x H900


- Cylinder diameter: Upper extrusion φ60, lower extrusion φ100

- Mainly casts products of 2.5 kg or less, and a continuous melting furnace is used as the molten bath.

- Equipped with an automatic air-cooling system.

Machine No. 2 (Tilting Type)

Headquarters / Saitama Factory

Internal dimensions: L700 x W800 x H800


- Cylinder diameter: Upper extrusion φ80

- Mainly casts multi-phase index products of 4.0 kg or less. A continuous melting furnace is used as the molten bath.
- Equipped with an automatic air-cooling system.

Machine No. 3 (Tilting Type)

Headquarters / Saitama Factory

Internal dimensions: L770 x W680 x H1,140


- Cylinder diameter: Upper extrusion φ100, lower extrusion φ140

- Mainly casts products of 4.0 kg or more. A 250 kg furnace is used as the molten bath.

- Equipped with an automatic air-cooling system.

Machine No. 4 (Tilting Type)

Headquarters / Saitama Factory

Internal dimensions: L900 x W430 x H880


- Cylinder diameter: Upper extrusion φ90, lower extrusion φ60

- Mainly casts products from 1.0 to 4.0 kg.A 250 kg furnace is used as the molten bath.

- Equipped with an automatic water-cooled system.

Machine No. 5 (Tilting Type)

Headquarters / Saitama Factory

Internal dimensions: L780 x W500 x H1,130


- Cylinder diameter: Upper extrusion φ100, lower extrusion φ100

- A FRAME dedicated machine.

- Equipped with an automatic water-cooled system.

Machine No. 6 (Tilting Type)

Headquarters / Saitama Factory

Internal dimensions: L950 x W680 x H1,250


- Cylinder diameter: Upper extrusion φ140, lower extrusion φ140

- Casts products of 3.0 kg or more.

- Equipped with an automatic water-cooled system and temperature controlled air-cooling system.

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